PRESENT FACILITIES & EQUIPMENT


PHYSICAL PLANT - 271,800 square feet
Foundry and Precision Machining - 227,500 square feet
Tool Room - 11,480 square feet
Office and Engineering - 10,670 square feet
Quality Assurance - 920 square feet
Powder Coating - 21,250 square feet

MELTING CAPABILITIES

1 - 600 lb. capacity Crucible Furnaces (natural gas), 300 lb/hr
7 - 8,500 lb. capacity Reverberatory Furnace (natural gas) 1,000 lb/hr each
4 - 10,000 lb. capacity Reverberatory Furnace (electric) 1,000 lb/hr each
2 - 7,800 lb. capacity Reverberatory Furnace (electric) 800 lb/hr each
5 - 4,200 lb. capacity Reverberatory Furnace (natural gas) 800 lb/hr
1 - 20,000 lb. capacity Reverberatory Furnace (natural gas) 2,000 lb/hr

CASTING MACHINES

15 - 30" opening, Tilt Machines
9 - 24" opening, Tilt Machines
9 - 21" opening, Tilt Machines
3 - 21" opening, Stationary Machines
1 CMH 6-station turntable with 6 #3HS machines auto-pour
with an ABB IRB4400 robot and auto extract with an ABB IRB4400 robot

AUTOMATED FOUNDRY EQUIPMENT

1 - 200 lb. capacity, 5 ft. reach, Robot Extractor
10- 150 lb. capacity, 6 ft. reach, Robot Extractors
2 - RIMROCK 305 Auto-Pour Ladles, 80 lb. capacity, 100" reach
15 - RIMROCK 305 Auto-Pour Ladles, 25 lb. capacity, 80" reach
3 - RIMROCK 305 Auto-Pour Ladles, 80 lb. capacity, 80" reach
2 - Fanuc R2000i (165 Kg) 6 axis Jointed Arm Robot in automated pouring and extracting cell

MATERIAL TREATMENT EQUIPMENT

3 - Aging (T-5 or T-51) Ovens, Electric, 800 degrees F. Maximum
6 - Solution (T6) Furnaces, Electric, 1000 degrees F., 4,000 lb Capacity
1 - Solution (T6) Furnace, Electric, 1000 degrees F., 1,200 lb Capacity
2 - Preheated Water Quench Tanks
1 air quench station

TOOL ROOM AND PRECISION MACHINING EQUIPMENT

1 - OKK PCV - 620 -15L CNC High Speed Vertical Machining Center 80.00" 25.00" 25.00"
w/ automatic tool changer, 24 tool magazine

2 - OKK PCV - 620 -20L CNC High Speed Vertical Machining Center 80.00" 25.00" 25.00"
w/ automatic tool changer, 24 tool magazine

1 - OKK PCV - 60 CNC High Speed Vertical Machining Center 40.00" 25.00" 21.00"
w/ automatic tool changer, 30 tool magazine

1 - OKK VM5 CNC High Speed Vertical Machining Center 40.10" 20.10" 20.10"
w/ automatic tool changer, 20 tool magazine

1 - OKK VM5 CNC High Speed Vertical Machining Center 40.10" 20.10" 20.10"
w/ automatic tool changer, 30 tool magazine

1 - OKK VM5 CNC High Speed Vertical Machining Center 32.30" 20.10" 20.10"
w/ automatic tool changer, 20 tool magazine

1 - Mori-Selki SV50 CNC High Speed Vertical Machining Center 31.50" 20.10" 20.10"
w/ automatic tool changer, 30 tool magazine and pallet shuttle

1 - Toyoda - FA-400 High Speed Horizontal Machining Center 20.00" 20.00" 24.00"
w/ automatic tool changer, 60 tool magazine and pallet shuttle

1 - Toyoda - FA-400 High Speed Horizontal Machining Center 20.00" 20.00" 24.00"
w/ automatic tool changer, 40 tool magazine and pallet shuttle

3 - Hass - VF-5 High Speed Vertical Machining Center 50.00" 26.00" 25.00"
w/ automatic tool changer, 24 tool magazine

1 - Hyundai-Kia - VX650/40 High Speed Vertical Machining Center 55.10" 26.00" 25.00"
w/ automatic tool changer, 24 tool magazine

2 - Fanuc Robodrills - Model (alpha) - T14iA High Speed Vertical Machining Centers 19.68" 14.96" 11.81"
w/ 14 tool automatic tool changer

1 - OKK HM80 High Speed Horizontal Machining Center 39.37" 33.46" 32.29"
w/ 60 tool magazine w/ automatic tool changer

2 - OKK HM800 high speed horizontal machining center
116 tool magazine w/ automatic tool changer and touch probing capability

5 - OKK HM800 High Speed Horizontal Machining Center 39.37" 33.46" 32.29"
w/ 60 tool magazine w/ automatic tool changer and touch probing capability

1 - OKK VM7 III High Speed Vertical Machining Center 60.24" 29.13" 25.98"
w/ 60 tool capacity w/ automatic tool changer

2 - OKK VP600 Vertical Machining Center 44.09" 24.02" 18.11"
with touch probing capability & 30 tool magazine

1 - Haas Mini Mill 16.00" 12.00" 10.00" 10 tool capacity w/ automatic tool changer

QUALITY CONTROL

1 - GIDDINGS and LEWIS RS-30 cordax direct computer control/coordinate measuring machine:
range: X=30", Y=40", Z=18"

1 - GIDDINGS and LEWIS RS-35 cordax direct computer control/coordinate measuring machine:
range: X=30", Y=42", Z=27" -w/ PCDMIS-CAD software

1 - Romer 8' CMM with Power Inspect software

1 - Zeiss Accura 12/18/10 CMM 47.2" 70.8" 39.4"

1 - PHILIPS MCRS 2000-30 Real-Time X-Ray Inspection System enclosure dimensions:
of 107.5" wide x 92.5" high x 54" deep, 5-axis stepper motor manipulator
- (X, Y, Z, rotate & tilt) ... w/ 100 lb. payload Range: X=24", Y=24", Z=40", Tilt +/- 15 degrees [360 degrees]

1 - Spectrolab Spectrometer

1 - Plex Online- gauge calibration tracking software

1 - MITUTOYO Profilometer

2 - Brinell Test Machines

1 - United Tensile Test Machine

...As well as numerous standard and custom inspection fixtures and instruments


MATERIAL CONTROL

Electronic Data Interchange (EDI) software that facilitates computer-to-computer order placement between Watry and our customers

Bar coding capabilities to construct and print labels for internal and customer material identification and control

ENGINEERING

2 - Unigraphics CAD stations - Windows/Gateway - 3D solid modeling with IGES, DXF, and STEP translators

1 - Unigraphics CAD/CAM station - Windows/Gateway
[3D solid modeling generates NC tool paths for 3 axis CNC machining centers]

1 - AUTOCAD - 3D wireframe and surfacing with IGES & DXF translator

2 - Autodesk Inventor solid modeling package

1 - Magamasoft - casting solidification modeling software - facilitates optimum gating design

2 - Mastercam software for CNC programming

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