Watry Equipment
Present Facility & Equipment
Physical Plant-271,800 square feet
Physical Plant-271,800 square feet
Square Feet Area 227,500 Foundry and Precision Machining 11,460 Tool Room 10,670 Office and Engineering 920 Quality Assurance 21,250 Powder Coating Melting Capabilities
Quantity Capacity (lbs) Type Heat Source Rate (lbs/hr) 1 600 Crucible Furnace Natural Gas 300 6 8,500 Reverberatory Furnace Natural Gas 1,000 3 4,000 Reverberatory Furnace Natural Gas 500 3 10,000 Reverberatory Furnace Electric 1,000 1 7,000 Reverberatory Furnace Electric 600 3 7,800 Reverberatory Furnace Electric 800 3 4,200 Reverberatory Furnace Natural Gas 600
Casting Machines
Quantity 15 30" opening Tilt Machine 9 24" opening Tilt Machine 9 21" opening Tilt Machine 3 21" opening Stationary Machine 6 18" Vertical opening Stationary Machine
1
CMH 6 station turntable with 6 #3HS tilt machines.Auto pour with an ABB IRB4400 robot. Auto extract with an ABB IRB4400 robot Automated Foundry Equipment
Quantity Type 1 200 lb. capacity, 6 ft. reach, Robot Extractor 10 150 lb. capacity, 6 ft. reach, Robot Extractor 2 Rimrock 305 Auto-Pour Ladles, 80 lb. capacity, 100" reach 15 Rimrock 305 Auto-Pour Ladles, 25 lb. capacity, 80" reach 3 Rimrock 305 Auto-Pour Ladles, 80 lb. capacity, 80" reach 1 Fanuc R-2000i (165 Kg) 6 axis Jointed Arm Robot in automated pouring and extracting cell
Trim Equipment
Quantity Type 2 75 Ton Hydraulic Press 3 50 Ton Hydraulic Press 3 30 Ton Hydraulic Press 2 20 Ton Hydraulic Press 1 1 1/2 Ton Hydraulic Press 3 20 Ton Air Presses 1 10 Ton Air Press 13 Bandsaws, 36 inch throat 9 Double Belt Stand Grinders 6 Double Horizontal Belt Grinders 2 Table 2 inch Vertical Belt Grinders 3 6 inch Vertical Belt Grinders 2 Double Stone Wheel Grinders 7 Planer Mills 2 Double Spindle Planer Mills 1 3 Axis Planer Mill 4 Horizontal Mills 5 Planer Saws 4 Vertical Lathes 3 Automatic Horizontal Lathes 1 IRVIN Jet Blaster (Tunnel Blaster)
4 Multi-Spindle Drilling and Tapping Machines 3 Large Single-Spindle Drill Presses 1 Dedicated Saw & Mill with Rotary Table 1 3Axis Manual Drill Table 12 Dedicated Drilling Machines 4 Special Reciprocating Saws 3 Powerfeed Bandsaws 2 ABB 6 Axis Jointed Arm Robot Model 1RB 4400f (60 Kg) in a grinding cell with 3 grinders, automatic load and unload 1 2460 Goff Spinblast 1 Nobles 2 Stage Washer with 25" diameter x 32" deep wash chamber
Robotics are used extensively at Watry Industries to ensure consistency in quality and economy. Above is a 6 axis articulating arm robot performing contoured secondary belt sanding.
Material Treatment Equipment
Quantity Type 3 Aging (T-5 or T-51) Ovens, Electric, 600 degrees F. Maximum 6 Solution (T6) Furnaces, Electric, 1000 degrees F., 4,000 lb. Capacity 1 Solution (T6) Furnace, Electric, 1000 degrees F., 1,200 lb. capacity 2 Preheated Water Quench Tanks
Tool Room and Precision Machining Equipment
Quantity Type X" Y" Z" 1 DAHLIH MCV-1350 CNC Vertical Machining Center 53.00 25.00 27.60 1 DAHLIH MCV-1350 CNC Vertical Machining Center with automatic tool changer, 24 tool magazine 53.00 25.00 27.60 1 OKK MCV-630 CNC Vertical Machining Center with automatic tool changer, 24 tool magazine 49.25 24.75 24.75 1 OKK MCV-520 CNC Vertical Machining Center with automatic tool changer, 24 tool magazine 40.13 20.50 22.00 1 OKK PCH-500 CNC High Speed Horizontal Machining Center w/automatic tool and pallet changer, 36 tool magazine 26.40 22.00 22.00 1 OKK PCV-620-15L CNC High Speed Vertical Machining Center with automatic tool changer, 24 tool magazine 60.00 25.00 25.00 2 OKK PCV-620-20L CNC High Speed Vertical Machining Center with automatic tool changer, 24 tool magazine 80.00 25.00 25.00 1 OKK PCV-60 CNC High Speed Vertical Machining Center with automatic tool changer, 30 tool magazine 40.00 25.00 21.00 1 OKK VM5 CNC High Speed Vertical Machinging Center with automatic tool changer, 20 tool magazine 40.10 20.10 20.10 1 OKK VM5 CNC High Speed Vertical Machinging Center w/automatic tool changer, 30 tool magazine 40.10 20.10 20.10 1 OKK VM5 CNC High Speed Vertical Machinging Center w/ automatic tool changer, 20 tool magazine 32.30 20.10 20.10 1 Mori-Seiki SV50 High Speed Vertical Machining Center w/automatic tool changer, tool magazine and pallet shuttle 31.50 20.10 20.10 2 Toyoda FA-400 High Speed Horizontal Machining Center w/automatic tool changer, 60 tool magazine and pallet shuttle 20.00 20.00 24.00 1 Haas VF-5 High Speed Vertical Machining Center with automatic tool changer, 24 tool magazine 50.00 26.00 25.00 2 Fanuc robodrills - Model Alfa - T14iA High Speed Vertical Machining Centers, 14 tool automatic tool changer 19.68 14.96 11.81 1 CINCINNATI Horizontal Boring Bar with digital readout 54.00 45.00 45.00 1 NOMURA Horizontal Boring Bar with rotary table and digital readout 40.00 40.00 24.00 1 Hurco Hawk 5SSM CNC Machine 31.00 14.00 6.00 1 OKK HM80 High Speed Horizontal Machining Center 60 tool magazine w/automatic tool changer 39.37 33.46 32.29 1 OKK HM800 High Speed Horizontal Machining Center 60 tool magazine w/automatic tool changer 41.34 35.43 34.65 1 OKK VM7 III High Speed Vertical Machining Center 60 tool capacity w/automatic tool changer 60.24 29.13 25.98 1 HAAS Mini-Mill 16.00 12.00 10.00 1 LeBlond Makino Baron 25, CNC Turning Center 16 tool capacity, 21" turret, swing over: bed-18", carriage-12.50" maximum turning length: 40.00" 1 Okuma Captain L310 CNC turning center Max dia. 14.37 Swing 16.53 dia.
Left is one of several high speed CNC production machining centers. This particular machine is a vertical mill with automatic tool and pallet changer.
Quantity Type 3 South Bend Deka Drills 1-18 spindles; 1-28 spindles 15 HP drilling, tapping & deep hole drilling capability, Drilling Area=14 1/2" x 22 3/4" 1 Roto-Finish, model ER-1516MSFB 16 cubic foot Vibratory Deburring Machine 4 Giant Barrel Type 3 cubic foot Vibratory Deburring Machines 2 Combination Horizontal and Vertical Milling Machines, up to 40" table and 15" saddle travel, with digital readout 1 Index Milling Machine with Universal Head 1 Okuma Lathe, 21" swing capacity 1 LeBlond Lathe, 15" swing capacity 2 Clausing Variable Speed Drill Presses 1 South Bend Radial Drill, 5 foot arm 1 Grand Rapids Tool Grinder 1 Kent fully automatic Surface Grinder, 26" x 12" table capacity 1 Harig Surface Grinder, 18" x 6" table capacity 3 Troyke Rotary Index Tables sizes: 12", 18" and 24" 2 Cutoff Saws 1 Abrasive Cutoff Machine 1 Lincoln Tig Welder 1 Lincoln Arc Welder 1 Cress Electric Kiln Quality Control*
Quantity Type 1 Giddings and Lewis RS-30 cordax direct computer control/coordinate measuring machine, range: X=30", Y= 40", Z=18" 1 Giddings and Lewis RS-35 cordax direct computer control/coordinate measuring machine, range: X=30", Y= 42", Z=27" operating with PCDMIS-CAD software 1 Romer 8' CMM with Power Inspect software 1 PHILIPS MCRS 2000-30 Real-Time X-Ray Inspection System Enclosure dimensions of 107.5" wide x 92.5" high x 54" deep, 5- axis stepper motor manipulator (X,Y,Z rotate, & tilt) with 100 lb. payload Range: X=24", Y=24", Z=40", Tilt 15°, Rotate 360°
1 Spectrolab, Spark analyzer, 128 Channels, Windows Software 1 ALU-Delta - microprocessor based test equipment used to analyze the grain structure and modification level of molten aluminum alloy 1 Plexus - gauge calibration tracking software 2 QC-Calc and SQC Pack SPC software package 1 Mitutoyo Profilometer 2 Brinell Test Machines 1 United Tensile Test Machine-DCC 1 Intelitek CNC test bar turning center 6 3 foot x 4 foot Surface Plate (Black Granite) NUMEROUS standard and custom inspection fixtures and instruments * PLUS - Numerous standard and custom inspection fixtures and instruments
Left is an ultra precision computerized measuring machine.
MCRS 2000 X-Ray Inspection System checks quality on various types of castings, ceramics, machined parts and laminates.
Left is one of our tensile testing machines, used to check the physical characteristics of different aluminum alloys.
*All of our management and production employees have taken a course in and are presently utilizing statistical quality assurance techniques.
Material Control
EDI TrustedLink - Electronic Data Interchange (EDI) Software which facilitates computer-to-computer order placement between Watry and our customers BarCoding SeaScape Software, to construct and print labels and Zebra 105Se printers, for internal and customer material identification and control Engineering*
Quantity Type 2 Unigraphics CAD stations - Windows/Gateway - 3D solid modeling with IGES, DXF and STEP translators. 1 Unigraphics CAD/CAM station - Windows/Gateway - 3D solid modeling generates NC tool paths for 3 axis CNC machining centers 1 AutoCad - 3D wireframe and surfacing with IGES & DXF translator 1 Autodesk Inventor solid modeling package 1 Magmasoft - casting solidification modeling software - facilitates optimum gating design 2 Greco CNC Mini File-CNC/NC part program disk storage and management systems * Can accept a customers files on tape, disk, CD, DVD or over Internet (e-mail or FTP).
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